Illustrative scenario. Figures are modelled on typical Omnifys deployments and are not drawn from a named client engagement.
The challenge
An energy operator running 340 pieces of rotating equipment maintained on a fixed calendar. Some assets were serviced unnecessarily while others failed between intervals, and each unplanned shutdown cost roughly $80,000 in lost production plus emergency crew mobilisation.
What Omnifys deployed
- Continuous analysis of vibration, temperature and pressure telemetry
- Failure-mode prediction with lead time estimates
- Maintenance work orders drafted automatically with parts lists
- Crew scheduling aligned to predicted windows
Agents used: Fleet Maintenance Alert Agent, Predictive Scheduling & Routing Agent, Work Order Agent.
Results
- 14 — unplanned shutdowns prevented in year one
- $1.1M — avoided production loss
- 22% — reduction in unnecessary scheduled maintenance
- 9 days — average failure warning lead time
Why it worked
Fixed-interval maintenance was both wasteful and insufficient. Condition-based scheduling fixed both problems with the same data the sensors were already producing.
Explore this for your business
Every Omnifys agent routes tasks across 15+ leading LLMs, integrates through n8n, Zapier and 300+ connectors, and ships with monitoring, audit trails and human-approval steps you control. Typical deployment runs two to six weeks from discovery to production. Book a free 30-minute consultation to map the highest-impact automation for your team.