Illustrative scenario. Figures are modelled on typical Omnifys deployments and are not drawn from a named client engagement.
The challenge
A manufacturer operating 180 CNC and assembly machines serviced on a calendar. Critical machines still failed mid-shift, halting production lines, while others were stripped down unnecessarily. Maintenance was the largest source of unplanned downtime.
What Omnifys deployed
- Continuous condition monitoring from machine telemetry
- Failure prediction with lead-time estimates per asset
- Maintenance work orders drafted with parts and crew
- Scheduling aligned to planned production gaps
Agents used: Fleet Maintenance Alert Agent, Predictive Scheduling & Routing Agent, Work Order Agent.
Results
- 41% — reduction in unplanned downtime
- 26% — fewer unnecessary scheduled services
- 7 days — average failure warning
- 94% — of maintenance now performed in planned windows
Why it worked
Maintenance did not get cheaper — it got better targeted. The same budget prevented more failures because it was spent on the right machines.
Explore this for your business
Every Omnifys agent routes tasks across 15+ leading LLMs, integrates through n8n, Zapier and 300+ connectors, and ships with monitoring, audit trails and human-approval steps you control. Typical deployment runs two to six weeks from discovery to production. Book a free 30-minute consultation to map the highest-impact automation for your team.